Hand Sanitizer Gel Filling Solution

Hand Sanitizer Filling Machine

Npack specializes in filling solutions, designing and manufacturing filling machines that efficiently handle a variety of products, including hand sanitizers and house cleaning products. Our machines ensure that these products are securely and effectively packaged, making them ready for distribution and use.

Enhanced Packaging Productivity and Product Quality

Piston Filling machine for hand sanitizer and gel

The Npack piston filling system is adept at handling all types of hand cleaning liquids, including hand sanitizers, hand cleaning gels, and liquid soaps. It is capable of filling containers ranging from 30ml to 1000ml, ensuring precise filling accuracy for each product.

Streamlined efficiency with Multy Filling heads

The system features a servo motor-driven mechanism that controls both the piston stroke and the filling nozzles, ensuring precise and efficient operation.

The system includes diving filling nozzles equipped with a shut-off function for precise and clean dispensing.

The liquid contact parts of the system are made from 316 stainless steel, ensuring durability and corrosion resistance.

Explostion proof design for Alcohol products and liquid

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NP-VF-Inline-multy-heads-piston-filling-machine

Hand Sanitizer bottle Filling Machine

The NPACK Automatic Hand Sanitizer Filling Machine is specifically engineered to meet the challenging demands of the sanitizer liquid industry. It can handle container sizes ranging from 30ml to 1000ml and is adept at managing the unique properties of various sanitizer liquids and hand soap liquids. The machine features a compact and practical design that is not only efficient but also visually appealing, making it versatile and easy to adjust for different filling operations. Additionally, it offers the perfect solution for packaging detergents and cleaning products, particularly those that are foamy or contain aggressive chemical properties, which can pose unique challenges in packaging.

The Hand Sanitizer Bottle Filling Machine is extensively utilized by manufacturers in the health and daily chemical industry for bottling liquid hand sanitizers and other hygiene products. Equipped with a conveyor for transport, precise filling capabilities, and production capacity counting, this machine offers comprehensive support for various packaging processes. It is adaptable enough to handle any type of container and can be customized to accommodate various sizes and shapes as specified by the manufacturer. This machine is designed for efficient and effective operation, making it ideal for a wide array of products, including hand sanitizers, liquid detergents, surface cleaners, and other disinfectant and hygiene products, with a particular suitability for filling plastic bottles. Npack, based in China, is a leading supplier and manufacturer of hand sanitizer filling machines.

Here’s a clear and structured list of the features of the Hand Sanitizer Filling Machine:

High-Quality Build: Constructed from robust 304 stainless steel, ensuring durability and longevity.

Material Options: Upgrade to 316 stainless steel for liquid contact parts is available, ideal for handling specific product demands.

Accurate Filling: Equipped with a servo motor-driven dosing system, providing precise fill levels.

Drip Prevention Tray: Features a liquid collection tray to catch any drips from the nozzle, maintaining a clean workspace.

Foamy Liquid Option: An optional diving filling head is available, designed to minimize foam overflow and maintain accurate liquid measurements.

Variable Filling Speeds: Offers the flexibility to adjust filling speeds for different parts of the dosage, enhancing versatility.

Intelligent Operation: Incorporates a “No Bottle No Fill” system to avoid waste and improve efficiency.

PLC and Touchscreen Control: Operated via a programmable logic controller with an intuitive touch screen interface.

Effortless Changeovers: Tool-free adjustments allow for quick switches between different bottle sizes, optimizing production flexibility.

Simple Maintenance: Designed with quick-connect parts for easy disassembly and cleaning.

This machine is designed to enhance productivity and efficiency in filling operations, particularly suitable for industries dealing with various liquid products, including laundry detergents,hand liquid soap, all the features are base on the piston filling machine

Model	NP-VF Piston Filling Machine Series
Nozzles Number	6	8	10	12
Filling volume	100-1000ml/ 250-2500ml/500-5000ml
Production capacity	1000-6000 pcs/Hour ( Depends on Filling volume,bottle mouth, and viscous and foamy degree)
Quantitative error	≤±0.5%
Voltage	380V/220V, 50Hz/60Hz
Power	1.5KW	3KW	3KW	3KW
Air Pressure	0.6-0.8 MPA
Air consumption	0.6M3/min	0.8M3/min	1M3/min	1.2M3/min

16 nozzles Piston Filling machine for hand sanitizer and gel working video

Why Piston Fillers Are Ideal for hand sanitizer?

Piston filling machines are ideal for hand sanitizer filling operations, known for their great adaptability and precision. These machines handle viscous liquids well, making them perfect for a variety of hand sanitizer products.
Made from sturdy 304 stainless steel, our piston fillers can have up to 16 filling heads. They come with advanced PLC controls and touchscreen interfaces, meeting the strict hygiene standards necessary for hand sanitizer processing.
These machines are designed for clean environments and can withstand harsh chemicals, making them suitable for potentially hazardous areas. Their efficiency makes them a key part of production lines for both home and industrial hand sanitizer products.
Maintenance is simple, ensuring long-lasting performance. The filling method delivers precise amounts of hand sanitizer, from liquid to gel forms, essential for consistent product quality.
Able to manage a broad range of viscosities and even small particulates, piston fillers are a top choice for high-performance and precise hand sanitizer filling tasks.
Our hand sanitizer filling machines offer consistent performance and flexibility, with a range of durable, high-quality options. We aim to significantly improve your manufacturing efficiency.
Contact us today to find out how we can help enhance your hand sanitizer filling operations!

A explosion proof filling machine is a must for filling hand sanitizer?

When using an automatic filling machine to fill hand sanitizer, it’s essential to take specific precautions to prevent explosions or other safety hazards. Here are some guidelines to follow:
Ensure proper machine operation: Regularly inspect the automatic filling machine to ensure it’s in good working condition. Follow the manufacturer’s instructions for maintenance and operation.
Use compatible materials: Ensure that the materials used in the automatic filling machine, such as hoses, seals, and gaskets, are compatible with hand sanitizer and won’t react with the ingredients.
Proper ventilation: Operate the filling machine in a well-ventilated area to prevent the buildup of flammable vapors. Good ventilation helps dissipate any vapors that may be released during the filling process.
Avoid overheating: Monitor the temperature of the filling machine and the surrounding area to prevent overheating, which can increase the risk of vaporization and ignition. Keep the machine away from heat sources.
Follow safety protocols: Train personnel operating the filling machine on safety protocols, including how to respond in case of spills, leaks, or other emergencies. Provide appropriate personal protective equipment (PPE) if necessary.
Monitor filling process: Regularly monitor the filling process to ensure that it’s proceeding smoothly and there are no leaks or malfunctions that could lead to accidents.
Emergency procedures: Have emergency procedures in place in case of an accident, including how to shut down the filling machine safely and evacuate the area if necessary.
Regular inspections: Conduct regular inspections and maintenance of the automatic filling machine to identify and address any potential safety hazards promptly.
Follow regulations: Ensure compliance with relevant regulations and standards governing the operation of automatic filling machines and the handling of hand sanitizer.
By following these guidelines, you can minimize the risk of explosions or other safety incidents when using an automatic filling machine to fill hand sanitizer containers.

What is hand sanitizer?

Hand sanitizer is a liquid, gel, or foam formulation designed to kill germs and bacteria on the hands when soap and water are not readily available. It typically contains alcohol as the active ingredient, along with other ingredients such as water, moisturizers, and fragrances.
The most common active ingredients found in hand sanitizers are ethyl alcohol (ethanol), isopropyl alcohol (isopropanol), or benzalkonium chloride. These ingredients work by denaturing the proteins in bacteria and viruses, effectively killing them on contact.
Hand sanitizers are commonly used in situations where hand washing with soap and water is impractical or unavailable, such as in healthcare settings, public transportation, schools, and workplaces. They provide a convenient and effective way to reduce the spread of infectious diseases, including viruses like the common cold, flu, and more recently, COVID-19.
It’s important to note that hand sanitizers are not a substitute for proper hand washing with soap and water, especially when hands are visibly dirty or greasy. However, they are a valuable tool for maintaining hand hygiene in situations where hand washing is not possible.