Cosmetics Bottling Solution
we have all the packaging solutions for your cosmetics products, no matter your packagings are bottles, jars, sachet, pouch, tubes or syringes.
Our Cosmetics Filling Solutions
Cosmetics Bottling Solution
Cosmetics Filling Machines
At NPACK, we know every cosmetics manufacturer faces unique challenges when designing a new production line. That’s why we offer customized bottling and filling solutions to match your factory layout, container types, and product formulations. From initial design to manufacturing and on-site commissioning, our expert team ensures your equipment integrates seamlessly and delivers safe, efficient performance.
To address the wide variety of flow properties seen in cosmetics—ranging from runny toners and lotions to creamy products like mascaras and ointments—we provide tailored solutions. For viscous or non-flowing products, our creamy product sets ensure precise dosing, and the container size will guide your machine selection. For more liquid products, such as lotions, serums, or shampoos, our range includes machines that can handle both flowable and less viscous products, allowing you to choose the ideal system for your production needs.
Moisturizers,Serums,Toners,body lotions, cream and some other types of cosmetics filling solutions.
Importance of filling process in cosmetics bottling and packaging.
- Capability to handle various volumes and viscosities
- Range of equipment: semi-automatic to fully-automatic
- Solutions for different container sizes/shapes
- Different technical filling methods: piston filler, overflow filler, servo pump
Filling Machine For Lotion,Cream
Bottle Filling And Capping Machine For Cosmetics Liquid
FFS Sachet Pouch Forming Filling Sealing Machine
Lipstick Filling Machine
Cosmetic Powder Filling Solution
How product and filling samples ensure the right solution?
Every cosmetic product—be it a silky lotion, rich cream, or fluid serum—has its own unique viscosity and handling needs. That’s why testing actual product or filling samples is a key part of tailoring the perfect filling solution. By running samples through various fillers (such as piston, peristaltic, or overflow machines from brands like Npack, we can assess how your formula flows and fills in different machine setups; Identify the best match for consistent volume accuracy and clean presentation; Pinpoint any adjustments needed to protect product texture or prevent air pockets
This hands-on testing means your final equipment selection is built around your specific products, containers, and production requirements—no guesswork, just reliable performance from day one.
what solutions exist for filling cosmetics products with easy flowability and microparticles, such as UV gels or har dyes?
When it comes to cosmetic products like UV gels, hair dyes, or any other formulations that are free-flowing and contain fine microparticles, a tailored filling setup is key to achieving precise results and minimizing waste.
For these types of products, we recommend using a filling system configured for easy-flow liquids—commonly featuring a large-volume hopper or funnel (such as a 5-liter size) to allow for smooth, uninterrupted product movement. This approach helps prevent clogs and ensures the consistent delivery of even those formulas with suspended particles.
Benefits of this configuration include:Consistent Dosing: Guarantees each container is filled to the desired level, even with particle-containing liquids.
Reduced Product Loss: The open funnel design makes it easy to manage thicker or particulate formulas without excessive residue.
Flexible Application: Suitable not only for UV gels and hair dyes, but also for similar cosmetic products that pour easily but may include particles or shimmer.
These solutions easily integrate with our semi-automatic or fully-automatic lines, ensuring both flexibility and reliability regardless of batch size.
What additonal steps are needed when filling cosmetic products containing beeswax?
When it comes to cosmetics formulations that contain beeswax—like balms, salves, or certain creams—there are some extra precautions to take during the filling process. Beeswax has a tendency to solidify quickly as it cools, so additional test runs are often necessary before full-scale production.
Here’s what we recommend for beeswax-based products:Temperature Control: Maintain precise temperature management for both the product and the filling equipment. This helps keep the beeswax at the optimal viscosity for smooth filling and prevents clogging.
Test Fills: Before running a large batch, perform multiple test fills with your chosen container. This allows you to fine-tune both the temperature and filling speed, reducing waste and ensuring a consistent result.
Cleaning Procedures: Beeswax can leave behind stubborn residues—frequent cleaning of the filling heads and lines is a must to guarantee efficient operation and prevent contamination.
By following these extra steps, you’ll find that even tricky beeswax formulas can be packaged cleanly and efficiently.
Frequently Asked Questions
Here are some FAQS about cosmetics filling and packaging solutions, if you need more information, please feel free to contact npack.
what is a turn-key packaging system, and how can it benefit cosmetic manufacturers?
What Is a Turn-Key Packaging System—and Why Does It Matter?
A turn-key packaging system is a complete, ready-to-run solution designed to streamline your entire cosmetics production process. Instead of piecing together separate machines and workflows, a turn-key system includes everything—from filling and capping equipment to labeling, conveyor lines, and automated controls—all engineered to work together seamlessly.
Benefits for Cosmetic Manufacturers:
Simplicity: Get up and running faster, with equipment designed to fit your products, container shapes, and production space.
Efficiency: Minimize production downtime and bottlenecks with a system tailored to your throughput and packaging needs.
Consistency: Achieve precise, repeatable dosing and packaging, whether you’re filling delicate serums in glass bottles or robust creams in jars.
Expert Support: Many solution providers offer installation, training, and ongoing service, so you don’t have to go it alone.
Whether you’re expanding operations or upgrading your current line, a turn-key system takes the guesswork out of setup and lets you focus on creating high-quality cosmetics—leaving machinery integration and troubleshooting to the experts.
what types of capping , unscrambling, and labeling machine are suitable for beauty product packaging?
Capping, Unscrambling, and Labeling Options for Cosmetics
Selecting the right supporting equipment is just as crucial as choosing your filling machines. Cosmetics packaging comes in all shapes and sizes, from sleek bottles to petite jars and everything in between. Here’s how we help make your entire packaging process seamless:
Capping Machines
Our solutions include both automatic and semi-automatic capping machines—this ensures tight, secure seals whether you’re working with pump dispensers, screw caps, flip-tops, or twist lids. From compact tabletop units to high-speed rotary cappers, choosing the right model will depend on your production output and cap types.
Bottle Unscramblers
Efficiency starts at the beginning of the line. We offer bottle unscramblers that gently orient and feed your bottles or jars onto the conveyor, reducing manual labor and preventing jams. These range from space-saving compact designs suited for small labs, to high-volume unscrambling systems perfect for larger runs.
Labeling Systems
Impeccable presentation matters in cosmetics. Our labeling machines can apply wrap-around labels, panel labels, or even top-and-bottom labels with high precision. Whether you need a versatile tabletop labeler for short runs or a fully automatic system for high-volume packaging, our solutions accommodate various container shapes including round, oval, and square designs.
These supplementary machines are designed to integrate with our fillers, creating a smooth end-to-end process that keeps your line running efficiently as your product lineup grows.
What types of checkweighers are available for quality control in cosmetic product packaging?
If you want to guarantee consistent fill weights—and keep quality assurance teams happy—checkweighers are a must-have addition to your cosmetic packaging line. Manufacturers today offer a wide range of checkweigher models, each tailored to different product types, speeds, and sensitivities. Here’s a quick rundown of the most popular options:
Entry-Level Checkweighers: Perfect for smaller batches or start-ups, these models provide reliable weight verification for compact volumes, such as eyeshadow tins or mini cream jars, with easy setup and user-friendly controls.
High-Precision Checkweighers: Best suited for delicate or premium lines (think luxury serums or powders), these machines can detect the tiniest weight variations and help you meet even the most demanding regulatory standards.
Multi-Lane Checkweighers: If you’re running multiple product lines—say, both toner bottles and lip balms—multi-lane designs let you inspect several containers at once, boosting throughput without sacrificing accuracy.
Heavy-Duty Checkweighers: For bulk-packed items or large-format containers, these robust systems maintain precision, even at higher speeds or with heavier products like salon-size hair treatments.
Many checkweighers, from trusted brands like Ohaus, Mettler Toledo, or Yamato, seamlessly integrate into automatic filling and capping lines. Whether you need basic weight checks or full data tracking and rejection features, there’s a right-sized solution to ensure your cosmetics always pass muster—no surprises, just consistently on-spec packaging.
Take Action Now
Find an efficient and reasonable cost bottling solution!
Don’t wait any longer. Take action today and email us at inquiry@npackpm.com or call us