Tube Filling Sealing Machine
Efficient Automatic Tube Filling Sealing Machine
Npack Tube filling and sealing machines are highly versatile and are utilized across a wide range of industries, including cosmetics, food, and chemicals, among others. These machines play a crucial role in efficiently packaging various products, catering to diverse needs and applications.
Npack offers a comprehensive range of tube filling machine solutions to accommodate a variety of needs, from simple semi automatic machine perfect for small-scale operations to sophisticated, fully automated systems designed for high-volume production. The primary goal of Npack’s tube filling and sealing machines, including specialized models like the aluminium tube filling and sealing machine and the cosmetic tube filling and sealing machine, is to efficiently handle and preserve the product’s quality during packaging.No matter what types of tubes, PE,Aluminum or Lamiate tubes, we have filing and sealing solutions for them.
Boost Productivity With Reliable Tube Filing Equipment
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Tube Filling And Sealing Machine Ultrasonic Type
- The machine includes a safety protection device and overload protection to ensure safe operation under all conditions.
- It utilizes a cam indexing system that accurately positions for ten working stations, enhancing the precision of operations.
- The machine adopts ultrasonic sealing technology, which eliminates the need for warm-up time, provides more stable and neat sealing, reduces distortion, and maintains a low reject rate of less than 1%.
- Shut off filling nozzles specially design for viscous liquid.
- Made of 304 stainless steel, the machine offers resistance to acids, alkalis, and corrosion, ensuring durability in various production environments.
Main Model Parameters Table
| Model | NP-009S | NP-009 (The model you are browsing) | NP-005H |
| Auto/Semi-auto | Fully Automatic | Fully Automatic | Fully Automatic |
| Funtion | Filling and Sealing | Filling and Sealing | Filling and Sealing |
| Safety Protection | Safety device equiped overload protection | Overload Protection | Safety device equiped Overload protection |
| Station | Ten Stations (Rotary Table) | Ten Stations (Rotary Table) | Servo Motor Driven Chain Type |
| Anti-driping filling | Anti-dripping Filling nozzle | Anti-dripping Filling nozzle | Anti-dripping Filling nozzle |
| Tube type | Dual-Chamber tube | Single tube | Strip monodose vials tubes |
| Tube material | Plastic tube ABL tube | Plastic tube ABL tube | PE Plastic PP Plastic |
| Color Mark system | Panasonic Color Mark Sensor | Panasonic Color Mark Sensor | / |
| Tube outlet detection | Discharge check alarm system | Discharge check alarm system | / |
| Fault Alram | Failure warning feature | Failure warning feature | Failure warning feature |
| Frequency | 20 kHz | 20 kHz | 20 kHz |
| Power | 2.6 KW | 2.6 KW | 2.6 KW |
| Power supply | AC220V/110V | AC220V/110V | AC220V/110V |
| Filling system | Pneumatic piston pump | Pneumatic piston pump | 5 heads Valveless Ceramic Plunger Pump (liquid) 5 heads Rotary Valve Ceramic Plunger Pump (paste) |
| Filling Range | B. 10-120ml C. 25-250ml | A. 6-60ml B. 10-120ml C. 25-250ml D. 50-500ml | 0.3-10ml Valveless Ceramic Plunger Pump 1-10ml Rotary Valve Ceramic Plunger Pump |
| Filling Error | ≤±1% | ≤±1% | ≤±1% |
| Capacity | 8-13pcs/min | 22-28pcs/min | 15-20monodose/min |
| Tube diameter | 25-50mm | 13-50mm | 1-7 monodoses/length 140mm |
| Tube height | 50-210mm | 50-250mm | 50-120mm |
| Working pressure | 0.6 MPa | 0.6 MPa | 0.4 MPa |
| Air comsumption | 0.48m3/min | 0.38m3/min | 0.2m3/min |
| Dimension (mm) | L1850*W1400*H1800 | L1590*W1400*H1650 | L1300*W1300*H1950 |
| N.W/G.W | 504kgs | 424kgs | 420kgs |
| Option | Auto Refill pumpDouble jacket heating hopper with stirrerFilling nozzle with air blow 316 stainless Steel contact partsSaftey door function | Auto Refill pump Double jacket heating hopper with stirrer Filling nozzle with air blow316 stainless Steel contact partsSaftey door functionPressurer hopperDate coding | Finish products conveyor |
Automatic Tube Filling Soltutions
Precision Filling
Accurately fill tubes without wastage for cost-effective production base on piston pump filling technology.
Efficient Sealing
Adapt with inner heating hot sealing device for perfect and efficient sealing 50b/m.
Automated End Cutting
Automatic cut the end of tubes with diffierent shapes, size and embossed.
Customizable Options
Double jacket heating hopper with stirrer;Filling nozzle with air rinse;316 stainless Steel contact parts.
Easy Maintenance
The machines are designed for easy cleaning and maintenance, ensuring continuous operation without significant downtime. This design feature is crucial for maintaining high standards of hygiene and efficiency, essential in industries where product purity and safety are paramount.
User-Friendly Interface
The machines feature intuitive controls that facilitate hassle-free operation and significantly reduce training time. This user-friendly interface ensures that operators can quickly learn and efficiently manage the production process, enhancing overall productivity and minimizing errors.
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Grease Tube Filling Machine For lubricant Industry
- Piston dosing system
- Ultrasonic Tube Sealing
- Hydraulic Press feeding the grease paste
- Shut off filling nozzles specially design for viscous liquid
- 304 stainless steel construction material
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Tube Filling And Sealing Machine For Toothpaste
- The machine is equipped with a safety protection device and overload protection, ensuring it operates safely under all conditions. These features help prevent accidents and damage to the machine, providing a reliable and secure environment for its operation.
- Shut off filling nozzles specially design for paste.
- Made of 304 stainless steel, the machine offers resistance to acids, alkalis, and corrosion, ensuring durability in various production environments.
Maximize Your Output with automation filler FDA grade
Tube Filling And Sealing Machine For Cosmetics Cream
This sophisticated cosmetics tube filling and sealing machine is expertly designed for the cosmetics industry, tailored specifically for products such as facial creams, body cleansers, and other cream-based cosmetics. It efficiently processes up to 40 to 50 tubes per minute, accommodating both HDPE tubes and laminated PE tubes, ensuring versatility across different packaging materials.
The machine starts with an automatic tube loading process, where tubes are individually placed. It then utilizes advanced automatic color-code detection to accurately align each tube for filling, ensuring that every product batch maintains consistent quality. The precise filling system is engineered to handle a variety of viscosities, from lightweight facial creams to thicker body cleansers, delivering the exact quantity needed without waste.
Frequently Asked Questions
What is a tube filling and sealing machine?
What is the best Plastic tube sealing technology?
Ultrasonic tube sealing is a technique used to seal plastic and laminate tubes using high-frequency vibrations from an ultrasonic sealing horn. The vibrations generate localized heat within the plastic of the tube specifically at the seal area. This heat causes the plastic to melt, creating a bond that effectively seals the tube. This method is highly efficient because it doesn’t require heat from external sources, which speeds up the sealing process and reduces energy consumption. Ultrasonic sealing is also known for producing strong, reliable seals that are aesthetically pleasing, making it a popular choice in industries that require high standards of packaging quality, such as pharmaceuticals and cosmetics.
Can your machines handle different sizes of tubes?
How to make laminate and HDPE tubes for cosmetics and toothpaste?
Making laminate tubes for toothpaste involves a series of industrial processes, generally requiring specialized equipment. Here’s a basic outline of how these tubes are typically manufactured:
Material Selection: Laminate tubes are made from a multi-layered material that combines the benefits of aluminum and plastic. The typical structure includes an exterior plastic layer, a barrier layer (often aluminum), and an interior plastic layer that is safe for contact with the toothpaste.
Tube Forming:
Extrusion: The laminate material is extruded in flat sheets or directly as a continuous tube.
Forming the Tube: If extruded as a sheet, the material is then formed into a tube shape with the edges sealed together.
Cutting: The continuous tube is cut into predetermined lengths suitable for the final product size.
Sealing and Attaching the Shoulder: One end of the cut tube is sealed, and the shoulder piece (which will hold the cap and opening) is attached. The seal is usually made using heat or ultrasonic sealing techniques.
Adding the Cap: The cap is either pre-attached to the shoulder before attachment to the tube or is attached after the shoulder is in place.
Printing and Labeling: Before or after the tube is formed, depending on the process design, printing and labeling are done. This might involve techniques like silk screen printing or digital printing to apply branding, usage instructions, and regulatory information.
Quality Check: The tubes undergo various quality checks to ensure they are air-tight and meet all specifications for size, strength, and appearance.
Packing: Finally, the tubes are packed for shipping to toothpaste manufacturing facilities, where they will be filled, sealed, and prepared for retail distribution.
This is a simplified overview, and actual production might include additional steps like specific treatments to the laminate for better barrier properties or more advanced decoration techniques. If you’re considering starting a production of laminate tubes, it would be essential to invest in the right machinery and technology, and possibly consult with experts in the field to set up your operations efficiently.