Palletizing robot

Q: What are the benefits of advanced palletizing software for high-mix production environments?

Advanced palletizing software for high-mix productionIn dynamic manufacturing environments where product types and SKUs are constantly changing, advanced palletizing software offers significant advantages. With intelligent algorithms capable of managing multiple product variations, this software adapts quickly to complex production lines, minimizing setup times and reducing manual intervention.Key benefits include:Seamless handling of high-mix products: The system can efficiently process varied box sizes, weights, and stacking patterns without time-consuming reprogramming.Optimized pallet layouts: Advanced algorithms, like those from KUKA and ABB, automatically generate space-efficient stacking strategies, maximizing stability and pallet utilization.Enhanced flexibility: Quick path adjustments and recipe management mean new products can be introduced with minimal downtime, perfect for industries with diverse product lines.Higher throughput and consistency: The software streamlines operations, boosting productivity and ensuring reliable, error-free stacking even during frequent product changeovers.With these capabilities, manufacturers enjoy greater efficiency, reduced labor costs, and the ability to respond rapidly to evolving market demands.

Q: Which robotic palletizers are best for high-speed, moderate-payload applications?

High-Speed, Moderate-Payload Palletizing SolutionsFor environments where rapid palletizing and moderate payloads are the norm, a range of collaborative and industrial robotic palletizers stand out for their blend of precision and efficiency. These systems are ideal for production lines requiring quick cycle times and a small physical footprint.Key advantages include:High-speed operation with minimal downtimeReliable handling of moderate weight loads, perfect for most packaged goodsCompact design, making them suitable for space-constrained layoutsConsistent precision across repetitive tasks, ensuring product stability and uniformityRobots such as those from FANUC, ABB, and KUKA are often selected for these applications due to their agility, ease of integration, and robust safety features. Their flexible interfaces and configurable routines make them a cost-effective choice for industries ranging from food and beverage to consumer electronics.By deploying these efficient solutions, manufacturers can significantly boost throughput while maintaining the highest standards of safety and product handling.

The collaborative palletizing robot can start handling tasks in just 5 minutes, redefining palletizing robots with easy deployment, user-friendly operation, enhanced safety, an attractive design, high cost-effectiveness, minimal investment, and quick cost recovery.

Collaborative palletizing robot

It is widely used in industries such as food, pharmaceuticals, 3C, daily chemicals, and e-commerce; safe and stable, with anti-collision functionality that ensures safety features remain intact even in the event of a single fault; easy programming with a visual programming interface—simple, efficient, and operable without expertise in programming languages; flexible deployment with a compact footprint.

Parameter settings are simple, intuitive, and easy to master. Upon delivery to the factory, installation and debugging can be completed in 2 hours. New paths can be set up within 5 minutes, allowing simultaneous palletizing of 2 types of products at a speed of 8–14 boxes per minute. Up to 1,000 palletizing paths can be configured, supporting tray sizes of up to 1400*1400mm.

Robot palletizing system

SHANGHAI NPACK has independently developed a collaborative robot palletizing operating system by integrating the strengths of collaborative robots available on the market, primarily aimed at reducing labor costs. NPACK’s collaborative robots offer stable performance, enabling 24/7 continuous operation. Daily maintenance is straightforward, requiring no specialized expertise—operation can be mastered with proper training.

1. Collaborative Robot

Top-tier performance, professional payload capacity, high speed, stability, safety, and affordability.

2.Rack Components:

Flexible mobile base for convenient placement, with a seventh-axis lifting column to adjust palletizing height.

3.End Effector

Sturdy and durable design, minimalist construction, strong suction, and anti-drop functionality.

4.Operating HMI

12.1-inch resistive touchscreen, self-developed palletizing system, user-friendly human-machine interface, simple operation, and quick learning curve.

5.Tray Positioning System

Mechanical tray positioning for easy palletizing.

6.Control Cabinet

Deeply researched and developed, advanced configuration, energy-saving design, and integrated electrical control cabinet.

Technical parameters

Model	NP-MD30
Load Capacity	20kg [Maximum load 30kg (including end effector + case weight)]
Working Radius	1800mm
Lift Height (Vertical)	H2=2400mm (Including pallet height)
Palletizing Speed	≤ 8 pcs/min
Repeat Positioning Accuracy	±0.04mm
Communication Method	TCP/IP
IP Rating	IP54
Temperature Range	0-55℃
Maximum Power Consumption	3.3kw
Power Supply Requirement	Single-phase 220V/50HZ
Overall Weight	500kg
Footprint	1400*1610mm

Frequently Asked Questions

Robotic palletizers play a pivotal role in streamlining packaging processes and boosting overall supply chain efficiency. By automating the stacking and arranging of products onto pallets, these systems minimize manual handling, significantly reducing the risk of injury and labor costs.

Modern palletizing robots offer a range of payload capacities—from handling lightweight items to managing heavy bulk goods—making them versatile for various industries and applications. With advanced control interfaces and pattern-setting software, operators can quickly adjust configurations for new products or packing patterns, often setting up new palletizing paths within minutes

What are the benefits of advanced palletizing software for high-mix production environments?

Advanced palletizing software for high-mix production

In dynamic manufacturing environments where product types and SKUs are constantly changing, advanced palletizing software offers significant advantages. With intelligent algorithms capable of managing multiple product variations, this software adapts quickly to complex production lines, minimizing setup times and reducing manual intervention.

Key benefits include:

Seamless handling of high-mix products: The system can efficiently process varied box sizes, weights, and stacking patterns without time-consuming reprogramming.
Optimized pallet layouts: Advanced algorithms, like those from KUKA and ABB, automatically generate space-efficient stacking strategies, maximizing stability and pallet utilization.
Enhanced flexibility: Quick path adjustments and recipe management mean new products can be introduced with minimal downtime, perfect for industries with diverse product lines.
Higher throughput and consistency: The software streamlines operations, boosting productivity and ensuring reliable, error-free stacking even during frequent product changeovers.

With these capabilities, manufacturers enjoy greater efficiency, reduced labor costs, and the ability to respond rapidly to evolving market demands.

Which robotic palletizers are best for high-speed, moderate-payload applications?

High-Speed, Moderate-Payload Palletizing Solutions

For environments where rapid palletizing and moderate payloads are the norm, a range of collaborative and industrial robotic palletizers stand out for their blend of precision and efficiency. These systems are ideal for production lines requiring quick cycle times and a small physical footprint.

Key advantages include:

High-speed operation with minimal downtime
Reliable handling of moderate weight loads, perfect for most packaged goods
Compact design, making them suitable for space-constrained layouts
Consistent precision across repetitive tasks, ensuring product stability and uniformity

Robots such as those from FANUC, ABB, and KUKA are often selected for these applications due to their agility, ease of integration, and robust safety features. Their flexible interfaces and configurable routines make them a cost-effective choice for industries ranging from food and beverage to consumer electronics.

By deploying these efficient solutions, manufacturers can significantly boost throughput while maintaining the highest standards of safety and product handling.