The Shampoo production processing equipments
Everyone needs to use shampoo,but do you know the shampoo production processing equipments are required?and how the shampoo equipments are working?
With the development of the economy in recent years, the shampoo market has not only made significant progress but also has a huge potential market capacity. In China, the shampoo market is already a mature market. Chinese shampoo products are the largest and most competitive product market in the cosmetics industry and even the daily chemical industry. China is the country with the highest production and sales of shampoo worldwide.
Today, let me give you a detailed introduction to the process and production equipment of shampoo.
Shampoo production steps
High shear emulsification machine is used for the production of shampoo: first put deionized water, surfactant, pearl paste, softener, instant transparent thickening powder, essence, pigment, preservative and silk into the emulsification machine for about half an hour, and confirm that they are completely dissolved. Then turn on the machine for 5-10 minutes and emulsify all ingredients with high shear. After standing for 24 hours, put it into a bucket for defoaming
Shampoo production equipment
The shampoo production equipment mainly includes water treatment equipment, high shear emulsification machine (reaction kettle), filling machine, capping machine, and labeling machine. In addition, there are many auxiliary devices that can be selected according to their own needs. I will mainly introduce these devices to you
Water treatment equipment
Using reverse osmosis technology and pressure difference as the driving force, a membrane separation operation is used to separate the solvent from the solution, achieving the purpose of separation, extraction, purification, and concentration. The raw water passes through precision filters, granular activated carbon filters, compressed activated carbon filters, etc., and is then pressurized with a pump. A reverse osmosis membrane with a pore size of 1/10000um is used for reverse osmosis filtration. High concentration water becomes low concentration water. At the same time, all industrial pollutants, heavy metals, bacteria, viruses and other impurities mixed in the water are separated to meet the specified physical and chemical indicators and drinking hygiene standards, producing clear and pure water, which is a type of high-purity water. Widely used in the preparation of pure and ultra pure water in industries such as food and beverage water, brewing process water, textile, chemical water, electronics, industry, medicine, food, etc
High shear emulsification machine the Shampoo production processing equipments
It is an efficient, fast, and uniform distribution of one or more phases into another continuous phase, while under normal conditions, each phase is insoluble. Due to the high tangential speed generated by the high-speed rotation of the rotor and the powerful kinetic energy brought by high-frequency mechanical effects, the insoluble solid phase, liquid phase, and gas phase are uniformly and finely dispersed and emulsified in an instant under the combined action of corresponding mature technologies and appropriate additives. Finally, stable and high-quality products are obtained through high-speed frequency conversion circulation.
A device that automatically fills shampoo into bottles or bags. Our common type is the bottle filling automatic piston filling machine, which is driven by air pressure to fill the piston with material and push it into the container for filling. Specifically, the piston filling machine has a piston and a pipeline with a discharge outlet and a feed inlet. When the piston is pushed, the air inside the pipeline is compressed, and the material is pushed into the pipeline, then flows out of the filling container through the discharge port. When the piston is pulled back, the feed port will automatically open, allowing the material to be sucked into the pipeline. The piston filling machine is mainly used for filling liquid, semi liquid, and paste materials, with simple operation and high efficiency. It is widely used in industries such as food, daily chemical, and medicine.
Automatic capping machine
It is an automated equipment composed of components such as a frame, transmission system, capping head, and control system. During the operation, the device for placing the lid will automatically and accurately place the lid on the bottle mouth. Then, the capping head starts to rotate and tighten the lid to complete the sealing process. This capping machine has the characteristics of high efficiency and accuracy, and can quickly and accurately complete the sealing work of bottles. It is widely used in industries such as food, beverage, and cosmetics, providing convenience and efficiency for the production process. Through automated operation, the capping machine can greatly improve production efficiency, reduce labor costs, and ensure product quality and safety.
Round bottle labeling machine
Usually, shampoo bottles are round, which requires the use of a round bottle labeling machine. The round bottle labeling machine places roll labels in a designated position and then places the round bottle on a conveyor belt. The labeling head of the labeling machine is set at a fixed distance, and the sticker is separated from the bottom film through the operation of the marking wheel and rotating shaft. Then, the conveyor belt drives the round bottle. When transported to the designated area, the label is attached to the entire bottle or half bottle. The fully automatic round bottle labeling machine is widely used in industries such as healthcare, food, daily necessities, and chemical industry. Mainly used for labeling round bottles.
A complete shampoo filling line and other optional equipment, such as a bottle sorting machine for automatic sorting and conveying of bottles, a coding machine for printing dates and batch numbers, a workbench for collecting bottles, an automatic box opening machine for opening cardboard boxes, a box packing machine for automatically loading bottles into cardboard boxes, and a box sealing machine for automatically sealing cardboard boxes containing products with tape.
The above is my brief introduction to the process flow and equipment of shampoo, If you want to learn more about shampoo equipment, you can contact me or browse our website. We are a professional machine manufacturer with over 13 years of experience. We have provided complete packaging solutions for many customers. If you have any needs, we can provide you with a solution.